How to use ProSorb
How much PROSORB do you need for your specific showcase?
It is challenging to predict an exact amount of humidity buffer for a given situation. An adequate amount depends of several factors, and while some of them might be known, generally not all of them can be easily quantified. The primary variables are:
- Air-tightness of the showcases. There is no such thing as an airtight showcase; all showcases will react to atmospheric pressure changes and temperature changes, see Michalski 1994 (1) . Even a showcase considered very well fitted can have between 0.05 and 1 air exchanges per day.
- Size of the case: small showcases need relatively larger quantities of humidity buffer than large ones.
- Geometry: tall showcases need more buffer than flat showcases. The ideal construction is a case with a five-sided cover or hood made of glass or acrylic where all joints are on the same level and well gasketed.
- Humidity gradient: this is the difference between ambient RH and desired RH inside the showcase. If your desired internal value is 35 ? 40% RH, it will be more difficult to achieve in a room at 70% RH than in a room at 50% RH.
- Acceptable variation and duration of the exhibition. If your tolerance is ± 5% RH you will certainly need more than if your tolerance is ±10% RH.
- Performance of the buffers: the most effective buffer for the 40% to 60% region is PROSORB, for the 60% to 75% region ART SORB works well. Note that for the 30 to 40% region the available buffers (standard silica gel E or PROSORB) are not effective, so you will need a relatively larger quantity.
- Last but not least: hygroscopic construction materials inside the showcase such as wood, cloth, fibreboard (MDF) will seriously affect RH inside the showcase. This applies even when these materials are lacquered. (All lacquers are permeable to vapour to some extent, so there will be an exchange of vapour over time.) Due to their large surface they tend to determine RH inside the showcase.
Wood and other hygroscopic construction materials
Remember that at 40 – 60 % RH a quantity of 6 kg of wood has a similar buffering capacity as 1 kg of PROSORB. If your showcase contains, for example, 20 kg of MDF board previously stored inside a humid cellar it will be quite impossible to obtain a RH of 50% inside your showcase even if you use many kg of PRO SORB. However, wood adsorbs or releases moisture much slower than PROSORB. An uncoated, 20 mm thick wooden plank needs around 50 days until the core of the plank is only half way to equilibration in a new ambient climate(2)
Try to avoid wooden construction materials inside your showcase wherever possible. Remember that all wooden materials also emit acetic acids and other substances harmful to the works of art presented in the showcase. Try to replace wooden boards with acrylic (plexiglass, etc.) or polycarbonate sheet, glass, metal, stone or other inert materials. If you cannot avoid wooden materials, try to use melamine-coated boards and make sure the cut edges don?t show to the inside of the case. Construction materials can also be covered with an impermeable barrier film which may be easily ironed in place. Please note that acrylic glass is not completely impermeable to moisture, see Michalski 1994 (1).
Estimating quantities of Prosorb
As a consequence of the variables above, we suggest that you start with a rough guess of the necessary quantity. For a well sealed case where exterior humidity is moderate, we suggest using 2 ? 4 kg / m³. To ensure that the showcase is maintaining the appropriate humidity level, you must monitor RH permanently with a hygrometer.
With a little experience, you may choose to increase the quantity of buffer in case the desired RH level is not reached, or if reconditioning / service intervals are considered too short. You cannot “oversupply” Prosorb. It is often possible to use Prosorb for permanent exhibitions where one season is dry and the other is humid. Air leakage from one condition to the other will (in theory) balance out, while the Prosorb absorbs in one season and releases its moisture in the other. This kind of application works best where climate is moderate. Generally the quantities would be doubled (4 kg / m3).
When you provide a drawer or other means of holding the Prosorb in the case, be sure to provide a ?safety margin? in case you need to increase your quantity. See below for more information on optimal showcase design for using Prosorb.
Case design for passive climate control with PROSORB
It doesn’t matter where you put the PROSORB inside your showcase as long as the following conditions are fulfilled:
- Air exchange between PRrrOSORB and the showcase air must be good. If you put it below the bottom plate of the case there should be slits of 10 – 20 mm all around the edges of the bottom plate. For further improvement, bevel the lower edges of the slits. Alternatively, the bottom plate can be made of perforated metal sheet. Large holes are preferable to many small ones, see Michalski 1994 (1). Covering of the perforated sheet by a THIN fabric doesn’t seriously hinder moisture exchange (only by around 10%). If you have a challenging showcase or are exhibiting sensitive materials, we recommend you do not obstruct the air exchange holes.
- Make sure that the available surface of PROSORB is as large as possible to allow a quick response to humidity changes. It may be better to choose 2 500g cassettes side by side, rather than using one 950g cassette.
- The space where PROSORB is put should be large enough to contain higher quantities of PRO SORB, if required, and desiccant bags (see below) as well as to allow air flow around the PROSORB material. Ideally the space should be accessible without opening the whole showcase
- PROSORB beads should not be in direct contact with steel or zinc since the adsorbed water layer might cause corrosion. Trays for PROSORB can be made of aluminium, stainless steel, glass, PE or PP, for example.
- Showcase air and PROSORB should have the same temperature. If PROSORB is colder than showcase air, the RH of the showcase air will be lower than the conditioning of PROSORB. If there is a temperature gradient between PROSORB and the showcase air you might need some ventilation inside the case.
Cassettes should be placed face up (horizontally) only. Sachets are dustproof and also can be turned upside down, hung vertically or horizontally.
Re-conditioning of PROSORB
Prosorb is delivered to you conditioned to a given RH, with a tolerance of ±2% RH. These values refer to 20°C. Cassettes are labeled with the gross weight at a given RH, sachets have their gross weight stamped on the top.
The following instructions describe how to re-condition a PROSORB cassette or a sachet to the desired weight (i.e. the weight that is printed on the cassette or the sachet). This will return the PROSORB cassette to the original humidity. If you want to condition the cassettes to a different RH, you can estimate the corresponding gross weight by using the adsorption values given in Table 1 on the main Prosorb page. (This estimation will only be approximate and should always be cross-checked with a calibrated hygrometer.)
Please note: all types of silica gel will lose some of their RH-regulating properties over time. Therefore the conditioning of a PROSORB cassette needs to be checked with a calibrated hygrometer at regular intervals. Initially this should be done after two years, and thereafter once a year. Depending on the measurement results, the target weight of the cassette will need to be adjusted.
Humidification of PROSORB cassettes or sachets (increasing their weight):
Please note that PROSORB beads will crack in direct contact with liquid water. Therefore all humidification must take place in the gas phase. You can humidify the cassettes by exposing them in a humid room or in a humidification chamber until they have reached the correct weight. Note that you can easily humidify the cassettes in polyethylene bags, as follows:
- Weigh the cassette in order to determine how much its weight needs to be increased.
- Measure out a quantity of water equal to the missing weight.
- Take some layers of tissue paper, blotting paper or cloth and pour the calculated quantity of water onto this material. The water has to be absorbed completely without dripping at the edges.
- Place this humidified paper or cloth on top of the cassette and place it in a polyethylene bag. Securely close the bag and wait until the water is completely absorbed by the cassette (several days).
- Weigh the cassette to make sure that it has reached the desired weight.
- As you can imagine, the upper layers of PROSORB will be much wetter now than the beads on the bottom of the cassettes. So mix the beads well by slowly turning the cassettes – or simply let the cassette equilibrate for some days.
- Measure the RH by putting the cassette and a calibrated hygrometer in a small enclosure such as a polyethylene bag, securely close the bag and after approximately two hours read the RH measurement (see photo).
Drying PROSORB cassettes (reducing their weight):
There are a number of ways in which a cassette can be dried and its weight reduced. Two of them are described below:
A – Heating the cassette on a radiator, in the sun or in a stove.
This method is somewhat impractical because the cassettes have to be weighed at regular intervals.
- Weigh the cassette in order to determine how much its weight needs to be reduced.
- Put the cassette on a heater, in the sun or in a stove. Make sure that the temperature does not exceed 70° Celsius/ 160° F in order to best preserve the properties of the silica gel.
- Weigh the cassette at regular intervals and remove it from the heating source when the desired weight has been achieved.
B – Drying with the aid of desiccants
You may use a dry desiccant (such as our DESI Pak) to reduce the moisture content of the PROSORB. (Each DESI PAK is shipped at 0% RH, and will have absorbed 6 gm of water when it reaches 40%.)
- Weigh the cassette in order to determine how much its weight needs to be reduced.
- Put the cassette in a polyethylene bag, together with the required amount of desiccant bags.
- Weigh the cassette after some days to see that the desired weight has been achieved.
Please Note: DESI PAKs can be regenerated by heating the bags in a stove at 110° – 130° C / 230° – 260° F. There is no risk of heating them for too long.
You were using PROSORB inside your showcase but the RH inside the showcase is different from what you expected. There can be several reasons:
- The most frequent reason is wooden construction materials inside the case, equilibrated to a RH different from the set value (see above). Sometimes it’s even the artwork itself which is conditioned to a different RH than indicated by the lender.
- Your hygrometer could be poorly calibrated. Cheap hygrometers, in particular, can easily have a measuring error of 10% or more.
- If you work with cassettes or sachets you might weigh them in order to find out what’s wrong:
- If the weight of the cassette has remained more or less the same then there might be an insufficient air exchange between Prosorb and the showcase air (see above)
- If the weight of the cassette considerably increased or decreased we can assume that the Prosorb has done it’s job but other factors outbalanced the effect. Then either the case is too leaky, the hygrometer poorly calibrated or there might be hygroscopic construction materials inside the case.